Reduce Corrugator Trim Waste by Up to 90% with Mathematical Optimization

CorruPlan is a mathematical optimization solution that automatically generates production-ready deckle plans while respecting machine constraints, order requirements, duplex cut-offs, and production rules.

Generate plans in < 60 seconds
Tested on 50+ order scenarios
Up to 90% less waste than manual planning
No ERP replacement required

Every Shift, Valuable Paper Becomes Waste

Manual deckle planning forces planners to:

  • Evaluate hundreds of width combinations manually
  • Balance trim waste against machine constraints
  • Handle urgent order changes under pressure
  • Spend hours creating plans
The Result:
Excess trim waste, lost production time, inconsistent planning quality, and dependence on planner experience.

Meet CorruPlan

Instead of manually guessing patterns, planners upload an Excel order list. The algorithm instantly analyzes millions of combinations and delivers the absolute most profitable deckle plan in seconds.

Inputs
  • Order widths & quantities
  • Machine constraints
  • Duplex cut-offs
  • Customer requirements
Outputs
  • Optimized deckle patterns
  • Reduced trim waste
  • Production-ready schedules
  • Detailed planning reports

Watch CorruPlan Solve 50 Orders in Under One Minute

Real Optimization. Real Constraints. Real Results.

This demonstration shows the engine processing 50 production orders while respecting operational constraints and minimizing trim waste.

CorruPlan Engine - Live Demo
50
Orders Processed
< 60s
Solve Time
0.25%
Trim Waste
Production Ready

What Does 1% Less Waste Mean?

For a typical corrugated plant, minimizing trim waste isn't just about efficiency—it's pure profit.

Annual Paper Consumption Waste Reduction Potential Financial Impact
10,000 tons 1% Significant annual savings
20,000 tons 1% Tens of thousands saved
50,000 tons 1% Six-figure impact possible

Every Roll Matters.

CorruPlan helps recover margin hidden inside production planning.

Built Specifically for Corrugated Manufacturing

Unlike generic planning software, CorruPlan understands the physics of the corrugator:

  • Deckle optimization & Trim minimization
  • Duplex cut-offs
  • Corrugator constraints
  • Industrial production rules
  • Real-world order mixes

About the Creator

CorruPlan was developed by a specialist in mathematical optimization and industrial planning.

Built using advanced Operations Research techniques and mathematical optimization, the exact same technology used by leading logistics, manufacturing, and supply chain organizations worldwide.

Why Plants Test CorruPlan

  • No installation required
  • Works from Excel exports
  • Strict confidential data handling
  • No commitment required
  • Free benchmark available

Dare to Test Your Data

Send us an Excel export from your most challenging production shift. We'll run it through CorruPlan and show you:
  • Your current trim waste
  • The optimized trim waste
  • Potential financial savings
  • Example deckle plans